SED-10FDG Power 55KW 8600KGS Vaccine Vials Biologic Lyophilisation Machine Sterile Isolation Design With Hydraulic Rod
Feature of Freeze Dry Machine
1. Sterile isolation design - reliable machine or sterile isolati- on placement, user-friendly multi-site use.
2. The whole process of vacuum control - provide the degree of vacuum drying phase variable control, automated opera- tion.
3. Shelf pitch design - available shelf spacing variable function to facilitate large difference in height lyophilized product.
4. A variety of extensions - eutectic point measurement, comp-uter remote control, dew point measurement functions
Product Parameters of Freeze Dry Machine
| SED-10FDG Vacuum Freeze Drying Machine(CIP+SIP System) |
| | Product structure | Technical parameters | Remarks |
| Standard:CGMP |
| ※ public distribution |
| | Power (three-phase and five-wire system) | 380V/50HZ | |
| | Power consumption | 55Kw | |
| | Cooling water qty | ≥18m3/h(T≤30℃/P=0.15-0.2Mpa) | |
| | Compressed air | ≥0.1m3/Min(P=0.5-0.8Mpa) | |
| | Clean water | ≥100L/Min(T=80℃/P≥0.4-0.5Mpa) | |
| | Steam consumption (sterilization) | ≥200Kg/H(P=0.2-0.3MPa) | |
| | Steam consumption (Defrost) | 50Kg/Batch(P≥0.2-0.3MPa) | |
| | Whole volume | 5400*1900*3300 | (According to design standard) |
| | Structure | Integral (Rectangular box dry +Rectangular cold trap) | |
| | Total weight | 8600kg | |
| ※ Drying body |
| | Performance parameters |
| | | Design and manufacturing standards | GB150-1998 |
| | | Chamber design pressure | 0.16 Mpa /-0.1Mpa |
| | | Chamber design temperature | 130℃ |
| | | Chamber Vacuum leak rate | 5×10-3 Pa.m3/sec |
| | main components |
| | Chamber material | SS316L/δ8mm | |
| | Geometry Box | Rectangular Body | |
| | Lock method | Air pressure lock (negative pressure) /YSC/YCDQ2B63-50 | 10 |
| | Direction of opening door | According to client’s requirement | |
| | Opening angle | >110° | |
| | Box inward tilt | 0.01 | |
| | Door materials | SS316L | |
| | Box external decoration | SS304 drawing board / δ1.5mm | |
| | The roughness of chamber and door | Ra≤0.4μm | |
| | Insulation material | Aluminum + polyurethane foam / 150mm | |
| | Door observation window | Φ150mm observation window at central portal | One piece |
| | Observation window box | Φ150mm the side of the observation window with a lamp(12V) | One piece |
| | Door sealing | Door using special cross-section of medical silicone rubber seal | 1 pair |
| | Verify hole | φ32mm/ISO2582 | 1 pair |
| | Technical Features |
| | 1 | Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements |
| | 2 | 3D design, consistent with CGMP requirements of complete sterilization. |
| | 3 | Safety latch lock system, each independent monitoring of interlock operation, more secure and reliable; |
| | 4 | Special section of the door seal to avoid water retention in the CIP / SIP process |
| | 5 | Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage |
| ※ Shelf |
| | Performance parameters |
| | | Total usable area of shelves | 9.7M2 |
| | | Maximum water fishing | ≥200Kg/batch |
| | | Ф22mm vials (about) | 21060 pieces |
| | | Ф16mm vials (about) | 40824 pieces |
| | | Minimum temperature of lamellar | ≤-55℃ |
| | | Maximum temperature of lamellar | +80℃ |
| | | Shelf heating rate (no load) | -40℃→20℃≤60min |
| | | Shelf temperature (no load / balance after 60 min) | ≤±1℃ |
| | | Lamellar smoothness | ≤±0.5mm/m |
| | Main components |
| | Lamellar material | SS316L/δ5mm | |
| | Surface roughness | Ra≤0.4um | |
| | The number of board layers | 9+1 | |
| | Shelf spacing | 90mm | |
| | Shelf dimensions | 900mm*1200mm | |
| | Bottle / disk protection | Shelf with anti bottles / tray fall protection rack | |
| | Connecting hose | Dg15stainless steel hose | 20pieces |
| | Temperature probe | Import thermocouple (origin: the omega/a-level accuracy) | 9 pieces |
| | Technical Features |
| | 1 | Shelf has high strength and can withstand long-term use; |
| | 2 | Shelf through a dedicated machining, can guarantee high demand flatness; |
| | 3 | Shelf heating temperature control accuracy at ± 0.5 ℃ (PID regulator) |
| ※ Condenser |
| | Performance parameters |
| | | Design Standard | GB150-1998 |
| | | Cabinet design pressure | 0.16 Mpa /-0.1Mpa |
| | | Tank design temperature | 130℃ |
| | | Min temperature of condenser | ≤-75℃ |
| | Main components |
| | Condenser shape | Rectangular body | Return patency |
| | Condenser material | SS316L/δ8mm | |
| | Coil pipe material | SS304L | |
| | Coil form | Snake-type coil | |
| | The inner surface roughness | Ra≤0.4μm | |
| | Defrosting Mode | Mist spray +Immersion defrosting/ Steam | |
| | Temperature probe | Import thermocouple (origin: the omega/a-level accuracy) | 2 pieces |
| | Insulation material | Aluminum + Polyurethane foam /δ150mm | |
| | Observation window | Φ150mm the side of the observation window with a lamp | 1 piece |
| | Eternal decoration of box | SS304 drawing board / δ1.5mm | |
Show of Freeze Dry Machine
Application of Freeze Dry Machine
Suitable for heating, curing and drying of materials and products in pharmaceutical, chemical, food, light industry and other fields: raw materials, APIs, traditional Chinese medicines, powders, crude drugs, packaging bottles, pigments, dyes, dehydrated vegetables, food, plastic resins, components Parts, paint, wool, salt, catalyst, etc.
